DIY energy generators

In earlier posts a very cheap dynamo light torch was analysed and tested. After that the result was compared to some hand-crank chargers:

http://83.160.137.124/wordpress/wordpress/experimenting-with-the-hand-crank-chargers/

You can also make these generators yourself. A collegue showed this site:

http://energy-creator.com/

But somehow, at least these bigger generators, seem to be a bit out of the scope of most of our students. Besides that the voltage and the current by his bigger motors are a high, which could be dangerous . And the movies just show some eamples, not really making. For the real DIY stuff you have to buy the CD for 45 dollar’s.

A little bit of searching produced a few very endearing Indian DIY toy generator setups. Easy to make and also these clumsy setups are certainly making you think how you could improve or apply this in other area’s. These toys don’t provide a lot of energy, nor very efficient, but they clearly show the principles involved:

This one is really funny: (because of the movement in the end which provides for the air flow….)

Using a battery, but also rather inventive (safety pins for the rotating axis!)

By the way: if you feel sad tometimes, please take a further look at this movie about Arvind Gupta. Not only is he generating energy, but more so a very warm positive feeling!

 

Harvesting Energy from a Soccer Football

In a recent interview with Teun van Roessel from Solly:

http://www.studioroes.nl/hetsollysysteem/

Teun mentioned this project where energy is harvested by a system inside a soccer ball coming from the kicks of the players:

http://www.bbc.com/future/story/20120614-dawn-of-a-new-footballing-power

The start of the project was a course on Harvard in 2008.

This is an investigation report:

http://large.stanford.edu/courses/2010/ph240/hernandez2/

Then (of course) we want to help Africa:

http://www.newsweek.com/2013/07/31/soccket-soccer-ball-will-help-bring-electricity-rural-africa-237800.html

This is the claim: “The more you kick it around, the longer the charge lasts: 30 minutes of dribbling is enough to give you hours of power for a cellphone or an LED reading light.” (from the website mentioned above)

In the stanford report there is also a link to an energy generating dance floor:

http://www.engadget.com/2008/07/17/power-generating-dance-floor-hits-uk-club/

http://www.sustainabledanceclub.com/products/sustainable_dance_floor/

 

 

 

Experimenting with a Peltier element

During the e-textile summercamp workshop the Peltier element was mysteriously lost – never to be found again…how sad!

At dx.com you can buy a new one for 4.49 dollar:

http://www.dx.com/p/tec1-12706-semiconductor-thermoelectric-cooler-peltier-white-157283#.VK2R4Ce0ylY

I also bought a heatsink: 2.40 dollar

2015-01-07 20.06.48

http://www.dx.com/p/high-performance-copper-aluminum-heatsink-radiator-golden-45-x-45-x-10mm-237308#.VK2SUye0ylY

and thermal paste: 5.14 dollar

http://www.dx.com/p/silicone-heat-release-transfer-compound-thermal-paste-white-net-weight-50g-138879#.VK2Sfye0ylY

The goal was to measure the Voltage coming from the Peltier element, like in this video:

The surprise was that at a room temperature of 17-18 degrees, there even was 2.9V on the voltmeter:

2015-01-07 20.08.49

Without load the currrent was 22mA. Of course this means not too much, since no load current runs at a tiny Voltage, meaning very low power.

Harvesting with a boost chip like the LTC3105 cannot be done. The voltages are too low. The setup is with an LTC3108 chip.

This chip  can be bought as an smd component at Farnell.

A ready to use break out board can be acquired at

http://www.femtogen.com/energy-harvesting-modules/

for around 50 dollars.

What can be done with this kind of energy?

In the datasheet and the video you can see that it is possible to do a measurement, eg of temperature. With a transceiver you can just send this signal to other devices.

The LTC3108 is so sensitive that can also be powered by solar cells in the dark or low lightlevels.

 

Experimenting with the hand crank chargers

The Chinese dynamo light torch is analysed in detail in another post.

http://83.160.137.124/wordpress/wordpress/experiments-with-the-chinese-gadget-muscle-power-and-ltc-3588/

It is very interesting to see the energy of the hand muscles transferred to electrical energy using a spring, cogwheels, dynamo and eventually cutting the obtained energy in half (throwing energy away?) by the LED’s. The power from these gadets is not very high, certainly not able to charge my mobile phone. Just enough for two LED’s for 2 seconds.

To be able to compare the energy from hand crank chargers with the Chinese dynamo light torch and the solar panels I bought three hand-crank chargers at dx.com:

Screen Shot 2015-01-06 at 09.55.05

(Certainly these are cheap devices and maybe these must just be seen as “toys”. There are several more professional looking chargers around, which means that these are more expensive too.)

The price varied from 3.23 to 6.74 dollar. The most expensive one has several connectors added to it. For the rest the chargers look exactly the same, but the black one (6.74) is feeling most tough while rotating, I imagine this would mean that it produces more energy.

Specifications on dx.com:

  • Black: 2 Minutes of cranking = 5 ~10 minutes talking or 3~8 hours standby
  • Green: 5.9V 600 mA
  • Blue: no specs

I imagine, also from the experiments, that the specs are roughly comparable.

I have used the LTC3105 as the smart Energy Harvesting chip in between 2 capacitors of 10F 2.7V – these are supercaps – and the charger. This chip keeps the applied charging voltage contant (the voltage varies coming from the hand-crank chargers due to the speed of rotating of your hand).

2015-01-06 10.01.35

The experiments to compare the chargers are using “Designer ways”, certainly not scientific ways. The values obtained are real but rough estimates. For instance, we know from the solar experiments that the load resistance is rather important. Just like every energy source this load resistance has a maximum. The maximum for these devices should have been investigated first like the solar panels, see this post:http://83.160.137.124/wordpress/wordpress/mppt-relations-of-several-solar-panels/

(Later on this will be done….)

First I tried to charge my Samsung, but in 5 minutes i was not able to have a significant change in the battery charge as recorded by the Samsung itself. On the other hand, the dynamo got warm to the point that the sounds it made were indicating it was falling apart.

It took me around 5 minutes to charge the 2 supercaps (in series) to around 4V. The energy inside the supercaps is then: 1600 J (See this calculator: http://hyperphysics.phy-astr.gsu.edu/hbase/electric/capeng.html

Screen Shot 2015-01-06 at 09.52.12

Comparing the chargers

Around 3V on the supercaps it took 13 turns for the black and the green charger to add 0.1V, for the blue one it took more turns, around 20.

The black one is the most heavy to turn around.

The next experiment was to see how long a LED could be shining on the charge in the supercaps with a starting voltage of around 3V. The LED is in series with a 10K resistor. The starting current was 1.5 mA.

2015-01-06 10.12.14

After 2 hours the Voltage over the supercaps was 2.5V. The LED is still on.

Comparing with the Chinese dynamo light torch

The effect of the Chinese gadget dynamo light torch on these supercaps is many times smaller. Using the other LTC chip (for piezo, with a rectifier bridge etc): it takes 20-50 pinches on the dynamo torch to get a voltage difference of 0.001V. This is of course due to the “enormous” capacity of these supercaps. More realistic for this dynamo is a capacitor of 1000microF. It takes 10 pinches to load this cap to 3.2V, which is (using the capacitor calculator online) 0.00512 J.

So one pinch of the dynamo torch is 0.0005 J

One run of the hand crank charger is 0.01 J (change of Voltage of 0.1 in around 10 turns at 2 supercaps of 10F)

These hand-crank devices are roughly 100 times more powerful than the dynamo torch.

Comparing with a 3.2 coin cell battery

This is an extensive study of the properties of these coin cell’s. It also points out that on a technical level there is a lot of details to be considered: http://www.embedded.com/electronics-blogs/break-points/4429960/How-much-energy-can-you-really-get-from-a-coin-cell-

In principle these coin cells can make a LED shine around 4 hours.

(Throwies: http://www.instructables.com/id/LED-Throwies/ )

You don’t need a resistor because the coin cell delivers energy just at the right rate for an LED, until it has discharged itself.

The energy of this kind of coin cell is around 200 mAh, being 720J.

So the energy of the hand-crank used around 5 minutes is roughly comparable to that of a 3.2V coin cell battery….

 

 

 

More about the solar bicycle roads…

 

Some other articles:

Bright:

http://www.bright.nl/krommenie-heeft-stroom-opwekkend-zonnefietspad

With this link inserted:

http://www.renewablesinternational.net/netherlands-gets-stupid-solar-cycling-paths/150/452/83160/

There was already another experiment: solar panels as the floor of a parking lot:

http://betabeat.com/2014/05/freshly-minted-solar-roadways-will-almost-definitely-not-happen/

The suggestion of the Bright article was to make solar roofs for bicycle lanes, thus providing also a cover for cyclists when it rains…

 

Vrij Nederland: (20 december 2014) — De beste en Slechste ideeën van 2014

vrijNederland

Although there is an enormous amount of critical remarks, crowdfunding still works:

https://www.indiegogo.com/projects/solar-roadways#home

has raised 2,200,591 dollar. On the one hand this seems a lot, on the other hand the 70 meters of bicycle lanes costed 3 million euro’s. So the 2 million dollar won’t produce many meters of solar highway.

 

 

 

 

Little Sun

The Little Sun project is an example where you can see the combination of “design” and an idea of energy harvesting, being esthetical and at the same time benefitting people in Africa.

http://www.littlesun.com/

collection

From the project site:

“Launched in July 2012 at London’s Tate Modern”. (citation from the site)

This already is interesting, that this kind of project is started at a Museum for Modern Art. This clearly shows the interest for and repercussions of “Design”.

Also:

“Was recently introduced into Centre Pompidou’s permanent design collection and has been nominated for Design Museum’s 2013 Designs of the Year Award”. (citation from the site)

It certainly has an impact, because already 200.000 of these energy harvesting devices have been sold. (Again according to the site.)

The price for Europe and the USA is 22 euro’s. For Africa it is 9.60 dollar.

Pictures (my own) of the little sun:

https://www.flickr.com/photos/contrechoc/sets/72157649652696089/

Design side

The Design side of this product is twofold. Basically it is a solar panel which three batteries, and a very bright LED. These technical parts are contained in a playfully designed circular object which has the shape, color and rays of the Sun.

The second part of the Design is the goal or the mission of the project, giving clean electricity to Africa. The selling of this item should also strengthen local entrepreneurship.

Technical side

This design object can be compared to three other setups that are under investigation in this research:

  • A DIY setup with a solar panel and an LTC chip charging a Lipo
  • A Chinese gadget garden lamp of 2-3 euro’s.
  • A conventional charger with a solar panel and lipo batteries, which can be bought nearly everywhere for 5 – 15 euro’s.

Pictures of these comparable setups (from the technical point of view):

charging my samsung at 50-70mA

Charging my cellphone with solar panels and an LTC harvesting chip

2014-06-03 16.08.51

The Chinese gadget chargeable garden lamp is fun and cheap (2-3 euro’s), it has a “smart” chip which charges in the sun and lets the LED’s shine at night, but it has one big disadvantage: no protection against over-charging. Eventually the battery inside is damaged and the gadget doesn’t work anymore.

See also:

https://www.flickr.com/photos/contrechoc/sets/72157647755005814/

2015-01-03 09.09.50

The solar charging device can be bought for around 15 euro’s and charges cell phones etc. It takes two days of full sun to charge and has than capacity for half charging my cell phone. In the Dutch climate it only “works” in the summer and in full sunshine.

This charger has basic design (or non at all). On the other hand it has indicators of the rate of being charged, and a switch to select the output voltage (from 5 to 9 V). This means this device has some sort of an harvesting step up chip inside. There are no screws visible, so opening this device means destroying the casing – the circuit is not checked.

This device is comparable to the Little Sun in function and charging time. The Little Sun is lacking some kind of charging indication compared to this solar charger.

see also:

https://www.flickr.com/photos/contrechoc/sets/72157649679173918/

Little Sun will work in Africa with it’s full sun. In Europe with all the clouds it will sometimes take long to charge it.

Effect

The amount of light coming from the very bright LED on Little Sun is “blinding”, but not comparable to normal lighting of a room at night as we (Europeans) are used to. The light effect is that of a light torch, you can read when you shine upon a book, but you don’t have the feeling of being in a light environment.

Circuit

The Little Sun is certified and there are many items sold, so I suppose there is a protection against over charging (which happens to the Chinese gadgets.). I could not open the Little Sun (it was a present of a friend to his son :-)) to inspect the electronics. On the site there is a page about the circuit, but it doesn’t has information about battery protection or if it has an energy harvesting chip, how it has balanced the charging and the load etc.

Conclusion

The Little Sun has appeal because of it’s nice shape and color design. This esthetical side sells the product reminding (conforting) us of “good deeds” we have done for “the poor people” of Africa. Probably we here in Europe (Holland, Germany) can only use it in full summer and even then we need some very beautiful sunny days.

In Africa the energy used for this product is “clean”. On the other hand the amount of energy harvested in the end is tiny and inefficient compared to bigger setups. “Normal” amounts of energy will be harvested by bigger solar panels. Little Sun will stay a toy and serve more the purpose of making us conscious of energy than be of pratcial use.

Comparing the irradiance (solar energy received from the sun on a surface) for Rotterdam and Rabat ( Morocco, Africa):

from: http://solarelectricityhandbook.com/solar-irradiance.html

Screen Shot 2015-01-05 at 21.35.05 Screen Shot 2015-01-05 at 21.32.59

You see that a surface in Morocco receives about twice as much energy if the Sun is around, because you have to take cloudy days into account. ( http://www.currentresults.com/Weather/Netherlands/sunshine-annual-average.php )

Rotterdam:1624 hours of Sun
Rabat: 3000 hours of Sun.
So not only is the amount of energy twice as much, the time the Sun is really shining on your solar cell is also around twice as much!
making Africa getting around 4 times more solar energy.
Of course this is energy from the Sun, which has to be transformed in electricity.

http://en.wikipedia.org/wiki/Solar_cell_efficiency#mediaviewer/File:PVeff%28rev141208%29.jpg

On this plot you can see that the most efficient cells nowadays transform 44% of the energy of the Sun, average is around 20% efficiency.

 

Ordering more hand generator chargers

In this continuing rainy Dutch winter climate, the solar panels are of rather limited use 🙂

Screen Shot 2014-12-19 at 08.41.48

With the Chinese gadget (dynamo light torch) only a tiny bit of energy can be generated. How will this compare to the hand generators using cranking?

They promise to have 5-10 minutes talking power and 3-8 hours of standbye time, after a few (3-5) minutes cranking. This means also energy for microcontrollers and quite a lot of interactive possibilities.

Ordering three of these at dx.com will provide a lot of experimenting possibilities.

These generators only cost 3-5 dollars at dx.com (around 10 euro’s at amazon.com) , so compared to the Chinese  dynamo light torch it is not really very much more expensive, and the energy promised is huge compared to what this light torch produces.

Screen Shot 2014-12-19 at 08.33.55

Screen Shot 2014-12-19 at 08.26.53

 

Comparing Energy Harvesting Toys 2

After the experimental kits, there are (at least) two more interesting toys for younger children to create awareness of possibilities of energy harvesting:
Kimiko Ryokai and others: 2014
EnergyBugs: energy harvesting wearables for children:
http://dl.acm.org/citation.cfm?id=2557225

In this approach energy harvesting has become an activity which involves toys and interacting with others.

The energy sources used are movement (using a coil) and piezo using vibrations.

The study is scientifically analysing the influence the game has on the behavior of the children.

Screen Shot 2014-12-16 at 03.45.04

 

Screen Shot 2014-12-16 at 03.45.22

 

paper generators, working with Teflon:

Ivan Poupyrev and others. 2013

http://www.disneyresearch.com/project/paper-generators/

This project is interesting because it uses an “exotic” source of energy, static energy produced by rubbing teflon.

Screen Shot 2014-12-16 at 03.57.38

The action is rubbing, tapping, rotating sheets. The generator is low tech and has a tangible material shape, making all kinds of design ideas possible.

http://phys.org/news/2013-10-disney-harvest-energy-paper-like-material.html

For more info on static electricity materials see:

http://www.school-for-champions.com/science/static_materials.htm#.VJb8-EAAA

mentioned are e-paper displays:

http://www.pervasivedisplays.com/products/panels

 

Comparing toy solar experimenting kits

There are few solar energy experimenting kits for children available. The designers of these kits had to solve several problems:

  • which kind of solar cell, which power
  • connections between cell and motor or other functions
  • which kind of motors, resistance
  • which kind of constructions, things to be made
  • age group of the children

In the kits you can see solutions for these problems depending on the age group the children are in.

There are some very sturdy connections ( Solar Generation Box), some very feeble ( 6 in 1 eductational solar kit), and some outright technical, with a breadboard (Velleman Solar Energy Expeiment Kit).

Picture of the experimenting kits can be found at:

https://www.flickr.com/photos/contrechoc/sets/72157646756522214/

6 in 1 Educational Solar Kit

I bought four of these sets. Two were the same, so I have three different experimenting kits to compare. These kits can then be compared to the solar toys and gadgets.

ekit_6in1_2

ekit_6in1

 

The most funny construction of this kit is the solar car (very comparable to the ones you can buy for 2-3 euro’s):

2014-12-09 13.19.57

 

6 in 1 Educational Solar Kit is for Children of age 8+. It offers 6 toys, which you can construct from a few sets of plastic parts. It looks really cheap. The solar cell works at 1.5 V and the motor is tiny. The things you can construct make sometimes the wrong suggestions: Powering a windmill with a solar cell is a bit the wrong way around. The motor makes terrible noise when driven by the solar cell. The resistance of the motor is 7.5 Ohm. 13 euro’s at conrad.nl.

https://www.conrad.nl/nl/sol-expert-6-in-1-bouwpakket-met-modellen-op-zonne-energie-190552.html

But I also bought this kind of set at dx.com for 6 dollars:

http://www.dx.com/p/solar-powered-toys-educational-diy-kit-set-6-model-37133

Velleman kit EDU 02ekit_velleman_1

 

2014-12-09 13.35.21

The most funny experiment of this kit was the solar musical instrument.

The Velleman kit indicates age 13+. It offers 10 experiments. These experiments are very electronically minded. There is even a programmed chip, which can be used in several configurations, depending on the PIN’s you connect. The experiments are not the usual: there is a solar musical instrument, a chirping cricket, and the solar cell is even used to detect IR Remote signals, which is quite inventive. Fun, but very technical.The solar cell delivers 3.2V.

The code of the microcontroller could not be found, which is a pity. On the other hand, being a PIC controller, you need a special PIC programmer for flashing anyway. (I am AVR minded 🙂

Around 20 euro’s. http://www.Conrad.nl:

https://www.conrad.nl/nl/pakket-met-10-solar-experimenten-084563.html

https://www.velleman.eu/support/downloads/?code=EDU02

https://www.velleman.eu/downloads/0/user/usermanual_edu02_es.pdf

SOLAR GENERATION KOSMOS

ekit_sol_gen_2  ekit_sol_gen_1

 

The Solar Generation is for age 8+ children. It is a big box containing a sturdy motor and a large amount of construction parts. It is a Lego like set. (Of course not compatible, but you could do some 3D printing to make in between parts.) Using the motor you can build cranes and pushing vehicles. The booklet explains in detail about cogwheels and connections. The construction part of the set is as important as the motor. The solar cell runs at 1.5 V. The resistance of the motor is 13 Ohm.

You can get it at amazon for 130 euro’s, although I think I bought it at conrad.nl for 60 euro (but I can be mistaken…a few years ago).

http://www.amazon.de/KOSMOS-623715-Experimentierkasten-Solar-Generation/dp/B0002HABZK

Of course these kits are not really providing energy in the most efficient way. It is more meant as example, as a way of making children sensitive for solar power solutions.

Seeing the attention for solar experimenting kits, the question is if one other solution: muscle energy, dynamo torch like also has experimenting kits. Somehow this seems les magical than solar power, but certainly in Holland the sun is not often around.

A next experiment could be to look for the dynamo torch as energy source and if this provides enough for the toys to make these work. It will be a nice way to compare the two ways of generating energy.

Most kits are for the age group 8+.

Studio Roes with the Solly System offers a set for younger children:
http://www.studioroes.nl/hetsollysysteem/
This means it is mainly aimed at discovery. This set includes muscle energy.

 

 

Experiments with the Chinese Gadget, muscle power and LTC 3588

The Chinese gadget which is a muscle energy harvester can light up two bright LED’s during the contraction of your hand. This gives light during a few seconds. Analysis of the mechanism reveals that only half of the energy generated is used for the LED’s. The dynamo generates an alternating current and the LED’s are their own diode, cutting off half of the energy. The design is reduced to the absolute minimum and a rectifier bridge apparently was too expensive to add. Apparently it is more cost effective to add twice as much copper wire around the coil.

The dynamo (magnet removed) rusted and all, can be seen here:

2014-11-03 15.06.29

The energy signal coming from the dynamo can be seen here:

2014-11-05 10.58.45

Now we could use a rectifier bridge to store the energy in a capacitor.

rectifier_bridge

The chip from Lineair technology: LTC3588 is specially designed for harvesting from a Piezo element, but can also be used for this dynamo. This chip has a rectifier and is a “buck”. We need “buck” (DC-DC downwards) because the dynamo generates up to 9V and we only need 3V for a LED or an Attiny85.

This chip itself is an advanced piece of circuitry! But is is rather small, SMD, so i have soldered it onto a breakout board (half of it) from Sparkfun:

LTC3588a

You can see that there is an Attiny85 connected. This chip will make a LED blink if the PGOOD is attained, that is, if there is power.

(This is all very technical and detailed. You can find the techniques in the datasheets.)

The big capacitor left bottom is storing the energy. Middle bottom you can just see a red LED, connected to this cap with a 10K resistor. It will shine for 5-10 seconds, after loading the capacitor in ten fast pulls.

See the video to get an impression of this experiment in action:

https://www.flickr.com/photos/contrechoc/15292988134/

The flash you see in the middle is coming from the attiny85 which is starting up when the voltage rises to 2.8. It will sleep till 3.3V, which makes it wake up for shwoing the LED signal.

The script can be found here:

https://github.com/contrechoc/harvesting_sleep_code

These harvesting chips of Linear technology (The other one the LTC3105 used for “boost” instead of “buck” in the solar panel tests.) are made to stabilize the available energy, either upwards or downwards in voltage, and maximize the effect.

dynamo

You can see on the oscilloscope that the power of 10 contractions is enough to light the led (with a 10K resistor) for 6-7 seconds. After that the capacitor (25V 1000 microF) will remain above 1V for a very long time.

Actually you don’t have to contract that often, if you contract every 4 seconds you can keep the V above 2V and run the Attiny85:

dynamo2

Using this chip the energy generated by the dynamo torch can be doubled compared to the “normal” functioning, but this comes at a cost. At the moment the gadget is 1 euro. The LTC chip alone costs around 7.50 euro. Added an inductor and 4 capacitors. (Not calculating my clumsy soldering time of the SMD chip to a break out board).

References:

http://www.linear.com/product/LTC3588-1

Sparkfun has this chip on a board (this will save you a few hours of soldering through the microscope which i have done 🙂

https://www.sparkfun.com/products/9946